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  • Non-Sparking Push Trolley
  • Non-Sparking Push Trolley
  • Non-Sparking Push Trolley
  • Non-Sparking Push Trolley
  • Non-Sparking Push Trolley
  • Non-Sparking Push Trolley

Non-Sparking Push Trolley

No.1307

H-Lift Non-Sparking Push Trolley is a manual beam trolley designed for hazardous environments where spark prevention is critical, such as oil refineries and chemical plants.

  • Spark-Resistant Construction: Features non-sparking materials and bronze-coated wheels for safe operation in explosive atmospheres.
  • Easy Manual Operation: Push/pull design for simple horizontal load movement along I-beams and H-beams.
  • Wide Beam Compatibility: Adjustable flange width fits various beam profiles with smooth contour wheels.
  • Hazardous Area Safe: Suitable for flammable gas, vapor, or dust environments with low-friction, maintenance-free bearings.
  • Technical Data

  • Safe Use of Trolley

Sparkless Plain Trolley PT-EX
*Designed for ATEX Zones 1 & 2 (Gas) and 21 & 22 (Dust).

Product Features

  • ATEX Certified Compliance: Manufactured in strict accordance with ATEX Directive 2014/34/EU and Machinery Directive 2006/42/EC, ensuring safety in explosive gas and dust environments.
  • Spark-Free Wheels: Features solid bronze or copper-plated wheels that glide smoothly along the beam without generating dangerous friction sparks.
  • Heavy Duty Capacity: Available in an extensive range from 1 Ton up to 30 Ton, providing a robust solution for moving heavy loads manually.
  • Impact Protection: Integrated rubber buffers act as shock absorbers, preventing spark generation from accidental collisions with end stops.
  • Corrosion Resistant: Built with copper-plated hanging plates and stainless steel fasteners to withstand corrosive elements.
  • Adjustable Width: Designed to fit a wide range of I-beam and H-beam track widths.
  • Versatile Application: Ideal for oil refineries, paint shops, mining, and grain processing facilities.

Technical Specifications

*Refer to the diagram above to identify dimensions A, B, C, H, etc. in the table below.
Item No. Capacity Proof Load Min. Radius Dimensions (mm) Beam Width (mm) Net Weight (kg) Product Code
A B C H S a (Std) b (Ext) a (Std) b (Ext)
(t) (kN) (m) - - - - - - - - -
PTEX010 1 14.7 1.0 311 413 246 222 125 64-203 64-305 10.5 11.5 130701000
PTEX020 2 29.4 1.1 327 429 276 263 150 88-203 88-305 17.5 19.0 130702000
PTEX030 3 44.1 1.3 343 445 332 309 171 100-203 100-305 27.0 29.0 130703000
PTEX050 5 73.5 1.4 355 457 377 353 196 114-203 114-305 41.0 43.0 130705000
PTEX100 10 147.0 2.0 388 490 424 396 190 124-203 124-305 82.0 89.0 130710000
PTEX200 20 245.0 3.5 449 551 555 498 233 136-203 136-305 159.0 167.0 130720000
PTEX300 30 367.5 6.0 / 582 710 598 285 175-305 / 327.0 / 130730000

*Remark: a = Standard Beam Range; b = Extended Beam Range.

Push Trolley PT-CA Type

Push Trolley (PT-CA Type)

Geared Trolley GT-CA Type

Geared Trolley (GT-CA Type)

Plain Trolley PT-FA Type

Plain Trolley (PT-FA Type)

What is a Travel Trolley?

A push or geared travel trolley is a device designed to move heavy loads horizontally along an I-beam or similar track. It consists of a frame, wheels (rollers), and a suspension point for attaching a hoist or load.

Push vs. Geared: Which one to choose?

  • Push (Plain) Trolley: Best for infrequent movement or relatively light loads (typically up to 3 tons). Suitable where the beam height is below 6m (20ft). The operator simply pushes the load to move it.
  • Geared Trolley: Recommended for heavier loads (over 3 tons), higher beam elevations (>6m), or where precise positioning is required. Operated by pulling a hand chain which drives the wheels via gears.

H-Lift Ultimate Beam Trolley Selection Guide

Find the perfect trolley for your specific lifting application using the comparison table below:

Series Drive Type Capacity Key Advantage Recommended Application
PT-CA Type Push 0.5T - 10T Standard (Spacer Adj). Economical & stable. Permanent installation. General factory use. Loads < 3 Ton.
GT-CA Type Geared 0.5T - 10T Standard (Spacer Adj). Precise load positioning. Permanent installation. Loads > 3 Ton or high ceilings (>6m).
PT-FA Type Push 0.5T - 5T Quick Install. Threaded rod adjustment. Maintenance teams. Temporary rigging. Frequent location changes.
GT-FA Type Geared 0.5T - 5T Quick Install. Threaded rod adjustment. Maintenance teams needing precise positioning. Temporary use.
PT-DB Type Push 0.5T - 10T Twin Bar. Superior stability & anti-tilt. Wide beams. Applications requiring extra stability against side-loading.
GT-DB Type Geared 0.5T - 50T Twin Bar. Ultra-heavy duty capacity. Heavy machinery moving. Bridge construction. The only choice for 20T+ loads.
TCPS Type Clamp 2T - 6T Integrated Shackle. Self-aligning & fast setup. Portable lifting points. Applications requiring a pivoting shackle connection.

Safety Guidelines

Always

  • Store and handle trolleys correctly in a clean, dry area.
  • Inspect trolleys, blocks, and accessories before use.
  • Ensure the wheel profile matches the track/beam type.
  • Verify the trolley width is correctly set for the beam width.
  • Ensure the track is fitted with positive end stops.
  • Push (rather than pull) loads suspended on push trolleys.

Never

  • Never expose trolleys to chemicals (like acids) without consulting the supplier.
  • Never force or wedge the suspension hook onto the load bar.
  • Never throw or drop a trolley.
  • Never use a trolley with chipped or damaged wheel flanges.
  • Never obliquely side load a trolley (this can cause tipping or detachment).

Installation & Maintenance Guide

Installing and Commissioning

Ensure the runway track is level and has an even surface. Check that positive end stops are installed. Verify the trolley width is set correctly with spacers centered. Confirm anti-tilt devices are properly adjusted. If re-assembling, ensure all bolts and nuts are fully tightened.

Using Trolleys Safely

Do not side load! The trolley must be placed directly over the center of gravity of the load. Oblique side loading causes tipping and can lead to the trolley falling off the track. For push trolleys, push the load rather than pulling it to maintain better control.

In-service Inspection

Regularly inspect for wear on wheel treads and flanges. Check for insecure wheels, loose axle pins/nuts, or distorted side plates. Ensure hand chains (on geared models) are not damaged. Keep wheel running surfaces clean and free of oil/grease contamination to ensure traction.

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