H-Lift Non-Sparking Push Trolley is a manual beam trolley designed for hazardous environments where spark prevention is critical, such as oil refineries and chemical plants.
Spark-Resistant Construction: Features non-sparking materials and bronze-coated wheels for safe operation in explosive atmospheres.
Easy Manual Operation: Push/pull design for simple horizontal load movement along I-beams and H-beams.
Wide Beam Compatibility: Adjustable flange width fits various beam profiles with smooth contour wheels.
Hazardous Area Safe: Suitable for flammable gas, vapor, or dust environments with low-friction, maintenance-free bearings.
Certified Safety for Hazardous Environments (1 Ton - 30 Ton)
*Designed for ATEX Zones 1 & 2 (Gas) and 21 & 22 (Dust).
Product Features
ATEX Certified Compliance: Manufactured in strict accordance with ATEX Directive 2014/34/EU and Machinery Directive 2006/42/EC, ensuring safety in explosive gas and dust environments.
Spark-Free Wheels: Features solid bronze or copper-plated wheels that glide smoothly along the beam without generating dangerous friction sparks.
Heavy Duty Capacity: Available in an extensive range from 1 Ton up to 30 Ton, providing a robust solution for moving heavy loads manually.
Impact Protection: Integrated rubber buffers act as shock absorbers, preventing spark generation from accidental collisions with end stops.
Corrosion Resistant: Built with copper-plated hanging plates and stainless steel fasteners to withstand corrosive elements.
Adjustable Width: Designed to fit a wide range of I-beam and H-beam track widths.
Versatile Application: Ideal for oil refineries, paint shops, mining, and grain processing facilities.
*Refer to the diagram above to identify dimensions A, B, C, H, etc. in the table below.
Item No.
Capacity
Proof Load
Min. Radius
Dimensions (mm)
Beam Width (mm)
Net Weight (kg)
Product Code
A
B
C
H
S
a (Std)
b (Ext)
a (Std)
b (Ext)
(t)
(kN)
(m)
-
-
-
-
-
-
-
-
-
PTEX010
1
14.7
1.0
311
413
246
222
125
64-203
64-305
10.5
11.5
130701000
PTEX020
2
29.4
1.1
327
429
276
263
150
88-203
88-305
17.5
19.0
130702000
PTEX030
3
44.1
1.3
343
445
332
309
171
100-203
100-305
27.0
29.0
130703000
PTEX050
5
73.5
1.4
355
457
377
353
196
114-203
114-305
41.0
43.0
130705000
PTEX100
10
147.0
2.0
388
490
424
396
190
124-203
124-305
82.0
89.0
130710000
PTEX200
20
245.0
3.5
449
551
555
498
233
136-203
136-305
159.0
167.0
130720000
PTEX300
30
367.5
6.0
/
582
710
598
285
175-305
/
327.0
/
130730000
*Remark: a = Standard Beam Range; b = Extended Beam Range.
H-Lift Push and Geared Travel Trolleys
Manual Trolley Systems for I-Beam Load Handling
Push Trolley (PT-CA Type)
Geared Trolley (GT-CA Type)
Plain Trolley (PT-FA Type)
What is a Travel Trolley?
A push or geared travel trolley is a device designed to move heavy loads horizontally along an I-beam or similar track. It consists of a frame, wheels (rollers), and a suspension point for attaching a hoist or load.
Push vs. Geared: Which one to choose?
Push (Plain) Trolley: Best for infrequent movement or relatively light loads (typically up to 3 tons). Suitable where the beam height is below 6m (20ft). The operator simply pushes the load to move it.
Geared Trolley: Recommended for heavier loads (over 3 tons), higher beam elevations (>6m), or where precise positioning is required. Operated by pulling a hand chain which drives the wheels via gears.
H-Lift Ultimate Beam Trolley Selection Guide
Find the perfect trolley for your specific lifting application using the comparison table below:
Portable lifting points. Applications requiring a pivoting shackle connection.
Safety Guidelines
Always
Store and handle trolleys correctly in a clean, dry area.
Inspect trolleys, blocks, and accessories before use.
Ensure the wheel profile matches the track/beam type.
Verify the trolley width is correctly set for the beam width.
Ensure the track is fitted with positive end stops.
Push (rather than pull) loads suspended on push trolleys.
Never
Never expose trolleys to chemicals (like acids) without consulting the supplier.
Never force or wedge the suspension hook onto the load bar.
Never throw or drop a trolley.
Never use a trolley with chipped or damaged wheel flanges.
Never obliquely side load a trolley (this can cause tipping or detachment).
Installation & Maintenance Guide
Installing and Commissioning
Ensure the runway track is level and has an even surface. Check that positive end stops are installed. Verify the trolley width is set correctly with spacers centered. Confirm anti-tilt devices are properly adjusted. If re-assembling, ensure all bolts and nuts are fully tightened.
Using Trolleys Safely
Do not side load! The trolley must be placed directly over the center of gravity of the load. Oblique side loading causes tipping and can lead to the trolley falling off the track. For push trolleys, push the load rather than pulling it to maintain better control.
In-service Inspection
Regularly inspect for wear on wheel treads and flanges. Check for insecure wheels, loose axle pins/nuts, or distorted side plates. Ensure hand chains (on geared models) are not damaged. Keep wheel running surfaces clean and free of oil/grease contamination to ensure traction.
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