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  • Hydraulic Welded Bottle Jack BJW type
  • Hydraulic Welded Bottle Jack BJW type
  • Hydraulic Welded Bottle Jack BJW type
  • Hydraulic Welded Bottle Jack BJW type

Hydraulic Welded Bottle Jack BJW type

No.809002

The H-Lift BJW Hydraulic Welded Bottle Jack utilizes a fused steel design that eliminates common leak points found in traditional screw-base models. This robust construction ensures consistent performance under sustained heavy loads, making it a reliable choice for critical automotive and industrial lifting tasks where durability is paramount.

  • Welded base and cylinder construction ensures leak-proof performance
  • Higher strength and durability compared to traditional cast-base jacks
  • Compact profile for use in confined spaces or automotive lifting
  • Serrated heat-treated saddle provides a secure, non-slip grip
  • Available in a wide range of lifting capacities for versatile applications
  • Technical Data

  • Safe Use of Jacks

  • Bottle Jack

The BJW Series features a superior fully welded steel body, eliminating the seals found in traditional screw-type jacks to prevent oil leaks and ensure long-lasting durability. With capacities ranging from 2 to 32 tons, these jacks are engineered for heavy-duty lifting with maximum stability.

🛡️ Leak-Free Durability

Constructed with a fully welded steel body (cylinder and base fused together). This design eliminates oil leaks common in traditional screwed/bolted jacks and provides superior structural strength.

🔧 Enhanced Lifting

Extension Screw: Heat-treated screw allows approx. 60mm adjustment for versatile starting heights.

Effortless Pump: High-quality Glide Action Pressure Pump lifts heavy loads with minimal effort.

⚖️ Stable & Safe

Designed with a Wide Base for maximum stability. Includes a built-in Safety Overload Valve to prevent lifting beyond rated capacity (EU Standards compliant).

📐 Compact Design

Features a Two-Piece Pump Handle for easy operation in tight spaces and convenient storage. Available in capacities from 2 Ton up to 32 Ton.

Q: What is the advantage of a welded bottle jack? A: A welded bottle jack has its cylinder and base fused together rather than screwed. This eliminates the seals that typically leak in traditional jacks, offering a longer, leak-free service life.
Q: Does this jack work horizontally? A: Standard bottle jacks are designed primarily for vertical lifting. While some can work horizontally with the pump facing down, we recommend specific "horizontal/vertical" jacks for non-vertical use.

Technical Specifications

← Swipe table left and right to view all data →
Item No. Capacity Min. Height Lifting Range Adjust. Height Max. Height Weight Product Code
t mm mm mm mm kg
BJW002 2 154 90 60 308 2.3 809002002
BJW004 4 195 115 60 370 2.7 809002004
BJW006 6 197 120 60 380 3 809002006
BJW008 8 200 120 60 380 4.2 809002008
BJW010 10 205 120 60 385 4.5 809002010
BJW012 12 205 125 60 390 5.3 809002012
BJW016 16 225 135 60 420 5.8 809002016
BJW020 20 244 140 60 444 8.6 809002020
BJW032 32 255 150 60 465 12.5 809002032
BJW132 32 255 150 / 405 12 809002132

Selecting the Correct Jack

Jacks may be hydraulic or mechanical in operation and are available in a wide range of capacities and designs. Proper selection is critical for safety.

Key Considerations:

  • Type: Hydraulic, ratchet, screw, or journal jack.
  • Dimensions: Capacity, closed height, lifting height, and overall dimensions.
  • Accessories: Toe/claw attachments, screwed ram with locking collar, calibrated gauges for load measurement.
  • Support: Packing materials needed during jacking and to support the load once raised.

Safety Guidelines

Always

  • Store and handle jacks correctly.
  • Inspect jacks before use and before placing into storage.
  • Ensure the surface is level, even, and capable of taking the imposed load.
  • Ensure the jack is positioned so the load is applied in the correct plane.
  • Use packing capable of withstanding loads without crushing.
  • Lift and lower in small stages using support packing to minimize load falls.

Never

  • Never obliquely load (side load) jacks.
  • Never raise the load higher than necessary.
  • Never over-extend the jack beyond its rated stroke.
  • Never leave a load supported solely on jacks (use stands/packing).
  • Never reach under a load supported by jacks.
  • Never work or climb on a load supported by jacks.

Operation & Maintenance

Using Jacks Safely

Multiple Jacks: Most operations require multiple jacks. It is impossible to raise/lower them in perfect unison, causing uneven loading. Ensure jack capacity is adequate to handle load transfer. Keep the load level.

Floor Stability: Ensure the floor can withstand the point load. Use floor plates to spread the load if necessary. Avoid buried cables or pipes.

Contact: The jack head must be in full, firm contact with the jacking point. Use packers to prevent slipping.

Storage & Handling

Store jacks upright with the ram/rack/screw fully lowered to protect them from damage. Remove handles/levers and store separately. Never store damaged jacks.

In-service Inspection

Clean jacks regularly to remove dirt from racks, screws, and seals. Check hydraulic oil levels. Lubricate moving mechanical parts.

Defects to Watch For:

  • Failure to lift or lower; load slipping/creeping.
  • Cracked or distorted body/base.
  • Bent operating levers.
  • Hydraulic: Oil leaks, scored/distorted rams, inoperative release valves.
  • Mechanical: Chipped/worn rack teeth or screws, seized swivel heads.
⚠️ WARNING: Excessive grease on ratchet jacks can cause the holding pawl to stick, potentially dropping the load.

Hydraulic Bottle Jack Guide

Uses, Operation Steps, and Safety Precautions

What is a Hydraulic Bottle Jack?

A Hydraulic Bottle Jack is a compact, heavy-duty lifting device that uses hydraulic pressure to lift heavy loads. Resembling the shape of a bottle, it consists of a vertical cylinder, a base, and a pumping mechanism.

Known for their high lifting capacity relative to their size, bottle jacks are capable of lifting loads ranging from 2 tons to over 50 tons, making them far more powerful than standard mechanical scissor jacks.

Common Applications

Automotive Repair

Lifting trucks, SUVs, and heavy vehicles for tire changes or axle repairs. (Note: Often too tall for low-profile sports cars).

Construction & Industrial

Supporting beams, lifting heavy machinery, or pressing bearings. Often used in construction for leveling structures.

Emergency Rescue

Used by fire and rescue teams for spreading or lifting debris in confined spaces due to their portability.

How to Use a Bottle Jack

Before You Start: Bleeding Air

New jacks may have trapped air. To purge it: Open the release valve, pump the handle 10 times, then close the valve. This ensures full lifting power.

Lifting a Load

  1. Secure the Vehicle/Load: Park on a hard, level surface. Apply the parking brake and chock the wheels.
  2. Position the Jack: Place the jack under the manufacturer-recommended lifting point (e.g., axle or frame rail).
  3. Adjust Screw Top: If the jack has an extension screw, unscrew it by hand until the saddle nearly touches the load.
  4. Pump to Lift: Close the release valve (turn clockwise). Insert the handle and pump up and down until the load reaches the desired height.
  5. Support with Stands: Immediately place Jack Stands under the load. Lower the jack slightly until the load rests securely on the stands.

Lowering a Load

  1. Lift Off Stands: Pump the jack to lift the load slightly off the jack stands.
  2. Remove Stands: Carefully remove the jack stands from underneath.
  3. Release Pressure: Slowly turn the release valve counter-clockwise. The load will descend. (Turning too fast can cause a dangerous crash).
  4. Retract: Once fully lowered, push the piston down manually if needed to store.

Safety Precautions

⚠ CRITICAL SAFETY WARNING

NEVER work under a load supported only by a jack. Hydraulic seals can fail without warning. Always use rated Jack Stands to support the load before going underneath.

  • Hard Surface Only: Use only on concrete or asphalt. On dirt or grass, the jack can sink or tip over.
  • Check Capacity: Never exceed the Rated Capacity (e.g., do not lift a 10-ton load with a 4-ton jack).
  • Center the Load: Ensure the load is centered on the jack saddle. Off-center loading can bend the ram or damage seals.
  • Store Upright: Always store the jack in an upright position to prevent hydraulic oil leaks and keep seals lubricated.

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